Toyota develops new gasoline engines with Atkinson combustion cycle

Toyota Motor Corporation aims to further increase the environmental performance of its vehicles with a series of newly-developed engines that achieve improved thermal efficiency (Numerical expression showing how much of the thermal energy generated by burning fuel is converted into effective power). The new engines leverage combustion and loss-reduction technologies Toyota has refined in its dedicated hybrid engines, and will achieve fuel efficiency improvements of 10 percent over current vehicles on JC08 test cycle. The engines will be used in models scheduled for partial redesign in the near future, and a total of 14 new engine variations will be introduced globally by 2015.Toyota 1.3l gasoline engine

One of the engines is a 1.3-liter gasoline engine in which Toyota is employing the Atkinson cycle, a combustion cycle in which thermal efficiency is improved by making the expansion ratio larger than the compression ratio, thereby improving fuel efficiency―normally used in dedicated hybrid engines. Use of the Atkinson cycle provides an increased expansion ratio and reduces waste heat through a high compression ratio (13.5), resulting in superior thermal efficiency. Toyota aims to further improve the fuel efficiency of the engine by utilizing other innovations including an intake port with a new shape that generates a strong tumble flow (whereby the air-fuel mixture flows in a vertical swirl) inside the cylinder, and a cooled exhaust gas recirculation (EGR) system paired with Variable Valve Timing-intelligent Electric (VVT-iE) technology to improve combustion and reduce loss.Tumble flow phenomena
As a result, the new engine will have a maximum thermal efficiency of 38 percent, based on in-house calculations. The new features, combined with idling stop and other functions, will lead to fuel efficiency gains of approximately 15 percent by comparison with current vehicles still on JC08 test cycle.

Meanwhile, a 1.0-liter engine jointly developed with Daihatsu Motor Co., Ltd. has achieved maximum thermal efficiency of 37 percent due to a similar tumble flow-generating intake port, a cooled EGR system, and a high compression ratio.1.0-liter engine jointly developed with Daihatsu Motor Co
Combination with the idling-stop function and various other fuel consumption reduction technologies allows vehicles to achieve a maximum fuel efficiency improvement of approximately 30 percent over current vehicles.

Source: Toyota

Romain’s opinion:

If I’m not mistaken, this engine is an indirect fuel injection engine. If it is the case, I think that this strategy to not go for direct injection technology with gasoline engines is the right one. Indeed, direct injection gasoline engines tend to emit very thin particulate matters which are, at the end, as dangerous for health as with diesel engines. Do you think that the main trend for gasoline engines fuel systems will finally come back to indirect fuel injection or that the direct fuel injection systems will be improved to reduce particulate matters emissions?

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    1. Future gasoline engine concepts will combine port and direct injection depending on operating state – in combination with variable compression and over expansion to optimise cycle efficiency

      1. Indeed, I think that this combination of indirect and direct fuel injection exists on the Lexus LS engine (I think it is the LS600h, but not sure). But it is highly costly.

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